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Multi-mode inductor winding machine

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Product Features: Multi-mode operation, the equipment supports multiple winding modes such as single-layer winding, multi-layer winding, cross winding, etc., allowing flexible switching of winding methods based on product design requirements, adapting to the production needs of various inductor structures.

High-precision winding: Equipped with precise wire routing and control systems, it maintains accurate winding pitch and consistent coil arrangement at high speeds, ensuring stability and consistency of inductor performance.

Automatic control: The equipment features fully automated control functions, including automatic wire feeding, automatic wire cutting, automatic spindle change, etc., reducing manual intervention and improving production efficiency, especially suitable for mass production.

Intelligent tension control: Built-in tension control system automatically adjusts tension according to the type and specification of the wire, ensuring stable tension during the winding process, avoiding wire breakage or stretching deformation, and improving the quality of finished products.

Strong compatibility: Capable of handling multiple types of wires, including copper wire, enameled wire, flat wire, etc., and adapting to different inductor coil shapes such as round, square, flat, etc., with high versatility.

Multi-axis synchronous control: Supports multi-axis synchronous operation, enabling simultaneous winding of multiple coils, improving production efficiency, reducing downtime, and suitable for large-scale production tasks.

Programmable and adjustable: Supports customizable programming operations. Users can set parameters such as winding layers, turns, wire diameter, speed, etc., according to different product design requirements, adapting to complex process requirements, and can save multiple production plans for quick switching.

Intelligent detection and monitoring: Equipped with an intelligent detection system, it monitors key parameters in real time during the winding process, such as wire tension, winding accuracy, coil diameter, etc., automatically rejecting defective products to ensure product consistency and high quality.

Modular design: Adopts a modular design concept, facilitating production line upgrades and expansion. Different functional modules can be configured according to specific needs, achieving more flexible production layouts and functional expansion.

High speed and efficiency: Uses high-performance servo motors and precision transmission systems, maintaining winding accuracy at high speeds, significantly improving production efficiency.

Stability and durability: The equipment has a robust structure, designed for long-term high-intensity operation, with excellent stability and durability, capable of adapting to harsh industrial production environments.

Item Parameter Details
Number of Motion Axes 4 Axes
Applicable Wire Diameter Approx. 30 mm²
Lead-out Wire Length - Tail End MAX50mm (Reference)
Winding Accuracy 0.01°
Winding Direction Forward / Reverse
Y-Axis Setting Range ±0.01°~±359.99°
Wire Feeding Motor 5kW
B-Axis Setting Range ±0.01°~±359.99°
X-Axis Motor 750W*3
Power Supply Voltage (Three-phase) 380V/50Hz
Noise ≤85dB
Air Pressure 0.5-0.7MPa
Machine Dimensions 1000(W)*900(D)*1200(H)
Lead-out Wire Position Any
Machine Weight Approx. 500kg
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