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Figure-8 Square-Profile Continuous/Vertical Winding Machine

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Product Features: Square winding design, using figure-8 and square winding patterns, especially suitable for winding materials that require a square structure, ensuring product shape stability, ideal for square coils or similar products.

Continuous and Vertical Winding Combined: Enables both continuous winding and vertical winding on the same equipment, saving production space and costs, particularly suitable for production processes requiring multiple layers and different winding methods.

High-Efficiency Automation: Supports automated operation, significantly improving production efficiency, reducing manual labor, and increasing output.

Wide Material Compatibility: Suitable for handling various types of wires, cables, optical fibers, etc., capable of precise winding without damaging the material.

Strong Tension Control: Precise tension control system maintains constant tension during high-speed winding, ensuring consistent quality of each winding layer.

Stable Structure: The equipment design is typically robust, suitable for long-term high-intensity operation, with good stability, reducing the likelihood of equipment failure.

Programmability: Supports presetting different winding schemes, offering high flexibility for processing various product types.

Easy Maintenance: Features a modular design for easy maintenance and servicing, reducing downtime and improving equipment utilization.

Item Parameter Details
Control Method Motion Controller
Operation Panel Touch Screen
Program Editing PLC\ Touch Screen Communication
Number of Controlled Axes 9 Axes: Unwinding - Wire Feeding - Winding - Clamping - Pulling - Winding - Wire Pickup
Applicable Wire Diameter (Square, Rectangular, Oval) Width 4mm~13mm (R angle + wire width < 26mm), Thickness 0.5mm~4.5mm
 
Cross-sectional area within 45mm, wire width-to-thickness ratio: 15
Coil Dimensions (Square, Rectangular, Oval) Minimum long side: 20mm, minimum short side: 15mm (wire width * 2 + wire width)
 
Coil inner diameter: 100mm MAX (including lead wire length, manual bending)
 
Coil turns requirement: coil self-weight does not affect winding angle, dual coil flatness ±1mm
Starting Lead Length 150mm MAX (coil outer diameter + lead length), prerequisite: wire does not sag due to self-weight
Winding Direction Main unit: CW / CCW; Auxiliary unit: 1 CW, 2 CCW
Coil Discharge Belt conveyor 1.5m
Unwinding Spindle Dimensions Φ35×450mm, 100kg MAX
Product Changeover Different coil dimensions: Program switch
 
Different wire diameter: Winding section part replacement + program switch
Power Supply 380V, 3-phase 5-wire, 50/60Hz, 9KW
Equipment Dimensions Main unit: L 1.8mW 0.75mH 1m
 
Material rack: L 0.8mW 1.0mH 0.5m
 
Auxiliary unit: L 6mW 0.75mH 1m, effective wire storage length 4.5m
Setup Adjustment Mold section adjustment time approx. 30 min/time; adjustment coil loss: 5~7 pieces/time
 
Production yield: 95%
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