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Flat-wire square-profile vertical winding machine

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Product Features: Designed specifically for flat wires, this equipment is tailored for the winding needs of flat wire materials, effectively preventing twisting or deformation during the winding process, ensuring neatness and consistency of the winding.

Square Winding Mode: Utilizes a square edgewise winding process, particularly suitable for manufacturing square coils or similar products, maintaining tight and orderly wire arrangement, ensuring an aesthetically pleasing packaging effect that is not prone to loosening.

High Efficiency: Equipped with automation functions, it can quickly complete the winding process of flat wires, improving production efficiency and reducing manual intervention.

Precise Tension Control: The device has a built-in tension control system that allows precise adjustments based on the type of wire and winding requirements, ensuring uniform tension on the flat wire during winding, preventing damage or stretching.

High Stability: The robust design structure allows for long-term operation, suitable for high-intensity production environments. The equipment operates with low vibration and noise, maintaining a stable production environment.

Multi-Functional Programming Control: Supports programmable control of multiple winding modes. Users can customize winding schemes according to different product requirements, offering strong flexibility and operability.

Easy Operation and Maintenance: The user interface is simple, allowing users to easily operate the equipment. Maintenance is convenient, reducing downtime and improving equipment utilization.

Wide Application Range: Widely used for winding flat cables, data cables, optical fibers, and other flat wire materials, suitable for flat wires of various sizes and materials.

Item Parameter
Control Method PLC
Operation Panel Touch Screen
Program Editing PLC \ Touch Screen Communication
Number of Control Axes 3 Axes: Take-up/Unwind -- Wire Feeding -- Winding
Stroke per Axis Wire Feeding Axis: 100mm MAX Winding Axis: 185° MAX
Applicable Wire Diameter (Copper, Aluminum) Width 3mm~15mm Thickness 1~4mm
 
Cross-section within 10mm²/20mm²/40mm²/60mm² Wire width-to-thickness ratio: 20
Coil Dimensions (Rectangular, Race-track) Coil outer diameter: 150mm MAX (including lead length; larger sizes can be customized)
 
Example: If lead length is 30mm, maximum coil outer diameter is 120mm
 
Coil turns requirement: The coil's own weight must not affect the winding angle
Winding Direction Forward or Reverse (depending on mold selection)
Coil Discharge Stainless steel slide plate, automatic pickup
Unwind Spindle Dimensions Φ35×450mm, 150kg MAX, automatic unwind device
Product Changeover Different coil dimensions: program switch; different wire dimensions: replacement of winding parts and program switch
Power Supply 220V, 50/60Hz, 3KW
Machine Dimensions Main unit: Length 1.5m × Width 0.75m × Height 1.6m; Spool stand: Length 1.0m × Width 0.7m × Height 0.5m
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